After returning from the trip to Nashville, I was anxious to continue my work on a new project. The plant manager from a furniture manufacturing company in Galax had contacted me about our Radford facility producing components for bedroom furniture. Drawer sides and backs for dressers, chest of drawers, and armories would be manufactured and delivered to factories in Galax. I had several things to consider, i.e., material suppliers, purchasing two new machines, costing, pricing, and quoting. I drew out the machine line needed for producing the various types required and decided to design a special sanding machine for the production line. The special sanding machine was produced by Patrick Enterprises in Giles County. It had several features to accommodate individual operators with limited skills for a fast-moving production. One of the major features was a bass boat seat (with seat belt) mounted to a swivel post so the operator could, while seated move back and forth as needed to reach the incoming material, the operating controls, and a grab bar.
I had a chance to observe a young man with uncontrollable shakes along with other limitations operate the sander. The professional rehabilitation staff had requested we give this young man a chance to operate the sanding machine. I was skeptical but agreed and he was assisted onto the operator’s seat and was able to keep pace with the fast-moving line. I observed him from a distance and was amazed that he could keep up and not shake. The referring agency transferred him to another program after a few weeks, but I was proud that the machine design was effective.
We later purchased finishing line equipment that sprayed various finishing materials onto the drawer stock before the cut-off step. The finishing line cleaned, painted and dried the stock. The drying process was in an ultraviolet cabinet with infeed and outfeed conveyors. This processing equipment allowed the employment of four additional individuals enrolled in our programs.
The next month was our state association’s annual conference, and our region was responsible for the conference venue, programs, presentations, guests, menus, and entertainment for the evenings. After a couple of conference planning meetings, the members of the planning committee agreed to my idea for the three-day conference. The theme was “Navigating the Rehab Waters”. The sessions for day one and day two were classroom settings with each session facilitated by one of our regional leaders. Each session developed an instruction on the “How To” for several essential functions common to each participating organization. The meal for the first evening was seafood and a sailboat filled with ice was the buffet line. Mike Trobridge provided the boat. The evening of the second day the instructions were, approved, typed, copied, and placed in manuals and distributed to the attendees on the final day of the conference.
As planned the session facilitators were presented with awards for the most outstanding instruction sessions. The presentations were made at the closing luncheon and three awards were presented. One of our shops made the 1st, 2nd, and 3rd place trophies which I designed. I made the presentations and I told the audience that three retired Navy Petty Officers on the last evening had read the manual and selected the three most informative and usable instructions and rated them one, two, and three. The third place was a rope placed on a beautiful wooden base with brass plate. I announced that the rope was found in the Bermuda Triangle and identified as off a Norwegian Freighter. Second place trophy was pipe with valve off the “African Queen” and on a wooden base. First place trophy was a plimsoll mark cut from the hull of a shipwreck. Great Conference and Renee Fisher, CEO from the Bedford Facility, won the First Place Trophy.