Each working day I was always an early starter and if there was a staff meeting that morning, the first thing out of my mouth was, “As I was shaving this morning, it occurred to me we have something new to consider.” It was always an idea, a new project, a solution to a problem I had slept on or an improvement we should make. I usually would hear someone whisper, “I wish he would grow a beard. However, we always enjoyed our staff meetings as they were informative, productive, did not last long, and would give us a fresh start for the challenges of the day.
I thoroughly enjoyed the production side of the business and often got involved in the details, as manufacturing processes intrigued me. On an occasion to assist a colleague with a large order for assembling a small product, we received several containers of parts. The items to be assembled were closet savers. Each assembly was made up of three pieces, two hooks and a connecting arm containing five holes for clothes hangers. The assembling steps required the operator, using a rubber mallet, to attach accurately one plastic hook to one end of the arm by striking the arm with the mallet with enough force to join the two pieces and repeat the step for the other end. The connection was a ball and socket fit and some of our client workers were unable to easily make the connection in one, two, or more strikes. It was also discouraging for some workers to get the ball and socket properly aligned before the mallet strike.
I was blessed with a God given talent to almost always find better, faster, or simpler methods to accomplish manufacturing tasks. It was late in the week when the containers arrived, and we were anxious to get started assembling the closet savers. We had a few workers and supervisors trying to make the two connecting steps using a rubber mallet as instructed. Some of those trying were not successful enough to be assigned to the project. I was not satisfied that some of our workers were not able to work on this project. So off I go for the weekend with a few of the parts. I was back on Monday morning with an assembling device. It worked so well, anyone could easily operate the device, and we made another one. Finished the order in surely record time. Even now, years later, I am thrilled to remember some of the success our client workers had on this project.